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Machines And Equipments #3754718

Component Leveller

RANGE OF APPLICATION OF PART LEVELLING MACHINES


Basics

Sheet-metal parts showing uneven surfaces lead to poor quality of the final products. In addition these parts cause higher costs due to subsequent processing and assembling. Unevenness of the parts results from processing methods such as shearing, stamping, nibbling, laser or plasma cutting, hardening and coating caused by changes of internal stresses of the component.

Range of parts
  • Parts with a thickness from 0.5 mm to 8 mm, a width of up to 500 mm and up to 5, 000 mm in length
  • Steel, copper, aluminium, titanium, special alloys, and bimetals up to a yield point of 600 N/mm at normal temperature and up to a hardness of 48 HRC
  • Flat parts and parts with uneven surface
  • Parts for device engineering, machine, aircraft and automotive industry
  • Parts for electrical engineering and the construction industry
  • Saws and cutting tools
  • Weaving lamella, housing parts, perforated plates

Roller Levelling

The highest degree of surface evenness can be achieved and internal stresses are reduced remarkably when levelling the parts with a precision leveller. The individually driven levelling rollers level the workpieces through alternate bending. The upper and lower rows of rollers are arranged offset to each other, forming a wedge-shaped profile which opens in running direction. The strongest bending of the material occurs at the inlet where the material is formed until it reaches its plastic state. At the outlet the workpiece is only formed toits elastic state leaving the machine with an even surface.

WHY PRESS ROOM LEVELLERS ARE YOUR PROFITABLE DECISION.

In the range of sheet metal coil feeding automation, Press Room has been redefining the industry standards & have brought out precision levellers for straightening of coils, strips, components, sheets. For precision levelling machines with 13 to 21 rollers are used depending on the thickness of the material. Depending on the kind and condition of the material an accuracy in evenness of < 1 mm per 1000 mm part length can be achieved.

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Automatic PLC Controlled Part Component Leveller

20 Lakh /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Country of Origin India
  • Application Industrial
  • Color White
  • Condition New
  • Automatic Grade Fully Automatic
  • Material Mild Steel

Automatic PLC Controlled Part Leveller is with following additional features which can be pre-programmed via PLC.

  • Adjustment of Straightening Rolls via Servo / A.C. Motor & Drive.
  • 10-30 Pats Setting Parameters can be Stored for Quick Retrieval in Future.
  • Accuracy of Roll Positioning in Range of 50 Microns.
  • Entire Operating Setting by Unskilled Operator, Once pre-programed.
  • Possibility of Two Three Program for Same Part due to variation of the Input Parameters like Hardness etc.

 

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Compact Slitting Line

40 Lakh /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Country of Origin India
  • Type Slitting Line
  • Application Industrial
  • Color Blue
  • Material Metal
  • Power Electric
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CR Slitting Line

2 Cr /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Application Industrial
  • Width 2200 Mm
  • Coil Thickness 0.3 to 3 mm
  • Coil Weight 40 Tons
  • Min and Max will capacity 5 ton - 40Ton
  • Min and Max Width (inmm) 550mm up to 2500mm
  • Min and Max Thickness (inmm) 0.6mm up to 16mm
  • Speed of the machine (m/min) 0-20-60-80-100-120 min
  • Raw Material Used CR
  • Automation Level Manual, Semi, Fully Automated
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Mild And Galvanized Steel Slitting Line

1 Cr /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Types of Material Cold rolled, hot rolled, pickled, surface treated
  • Material Surfaces Dry or oiled
  • Width 300 to 2200 mm
  • Coils capacity 5 to 40 tons
  • Speed Up to 300 M/min
  • Thickness Up to 20 Mm
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Aluminium And Prepainted Slitting Line

1 Cr /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Application Industrial
  • Color Blue
  • Width 300 to 2200 mm
  • Thickness Up to 20 Mm
  • Material MS
  • Power Consumption 350 kw
  • Coils capacity 5 to 40 tons
  • Speed Up to 300 M/min
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Copper And Brass Slitting Line

25 Lakh /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Country of Origin India
  • Type Slitting Line
  • Application Industrial
  • Color Blue
  • Automation Grade Automatic
  • Material Metal

Specifications:

  • Coil Weight up to 1 tons
  • Width up to 400 mm
  • Lines for Thicknesses ranging from 0.05 to 0.5 mm
  • Average annual through put up to 10, 000 tons
  • Strip speeds of up to 50 m/min

 

Advantages for our Slitting Line

  • In above Slitting Line, we are able to process Copper as delicate as 0.05 mm
  • This line is idea for manufacturing Transformer Radiators, Copper Radiators, Special Copper Material, etc.
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Mild Steel Twin Component Leveller

32 Lakh /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Country of Origin India
  • Application Industrial
  • Color White
  • Condition New
  • Automatic Grade Fully Automatic
  • Material Mild Steel

Application of parts Levelling

  • Stampings
  • Motor laminations
  • Clutch plates
  • Brake plates
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Single Component Leveller

15 Lakh /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Country of Origin India
  • Type Component Leveller
  • Application Industrial
  • Power Source Electric
  • Automation Grade Fully Automatic
  • Usage/Application Industrial
  • Material Stainless Steel

Application of parts Levelling

  • Stampings
  • Motor laminations
  • Coil laminations
  • Control panels
  • Furniture panels
  • Saw blade blanks
  • Clutch plates
  • Microfilm spools
  • Brake plates
  • Bi-metal Bearings
  • Computer parts
  • CNC Turret punch parts.

 

Standard Features:

  • Four-high design.
  • Manually adjustable back-up rolls
  • Small work rolls, hardened/ground/polished
  • All Straightening rolls are Powered.
  • Integral universal geared drive.
  • Dial gauge roll position indicator.
  • Oil bath gear case, sealed roll bearings,
  • positive lubrication.
  • Bolted rugged main frame in one torque resisting assembly.
  • Main drive motor for 440 V, 3 ph, 50 cycle.
  • “Run, Jog-Reverse, Stop” controls, Fusible disconnect.
  • Automatic central lubrication of work roll bearings.
  • Adjustable side guide.
  • Straightening accuracy+/- 0.01 to 0.05 is achieved
  • Depending on input component conditions, Raw material & hardness, roll setting, thickness variation of components.
  • 17/19/21 Straightening rolls.
  • Straightening roll diameter from 8 mm to 200 mm to cover a wide range of jobs.

 

Optional Features:

  • Five or six high configuration for one or two side special polished sheet stock, in place of four-high
  • Chrome plated work rolls.
  • Base for larger pass line
  • Slant base for press coil feed operations.
  • Variable speed drive and controls.
  • Loop control system.
  • Powered work roll positioning in place of manual.
  • Remote work roll position indicators.
  • Cascade rolls at entry or exit.
  • Powered pinch rolls.
  • Special features on request.
  • Motorised adjustment of rolls with digital display.
  • 25/31 Straightening rolls.
  • CNC Controlled levellers offered.
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HR Slitting Line

1 Cr /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Country of Origin India
  • Application Industrial
  • Color Blue
  • Min and Max will capacity 5 ton - 40 Ton
  • Min and Max Width (mm) 550 mm up to 2500 mm
  • Min and Max Thickness (mm) 0-20-60-80-100-120 min
  • Speed of the machine (m/min) 0-20-60-80-100-120 min
  • Raw Material Used HR
  • Automation Level Manual, Semi, Fully Automated
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Titanium And Stainless Steel Slitting Line

7 Cr /Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Material MS
  • Color Green
  • Thickness Up to 20 Mm
  • Production Capacity 5 Ton
  • Coil Weight 5 Ton
  • Coil Width 1200mm
  • Automation Grade Automatic
  • Cutting Material Stainless Steel
  • Power Source AC
  • Width 300 to 2200 mm
  • Coils capacity 5 to 40 tons
  • Speed Up to 300 M/min
  • Item Code 8456

Additional Information:

Delivery Time : 6 month

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S-Loop Straighteners

Our S-Loop Straighteners are reckoned for their sturdy make and long service life. In order to provide faultless products to the clients, we make sure that the inputs we use are of excellent quality. Thus, our experts keep a stringent check over the same. Our organization is highly concerned towards providing excellent quality products to the customers and thus check them at all stages.

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Compact Feeding Line

  • Thickness 0.8 to 6 mm
  • Brand Name Press Room
  • Type Electromagnetic Feeder
  • Production Capacity 0-1 ton/day
  • Machine Speed 16 Mpm
  • Automatic Grade Automatic
  • Country of Origin Made in India
  • Width Uptill 1300 mm
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Contact Us

  • Mr. Parin Khona (PRESS ROOM AUTOMATION AND FEED FIXTURES PVT LTD.)
  • Plot No. W-78/A, Anand Nagar, Additional Ambernath, MIDC, Thane, Maharashtra - 421506, India
  • https://www.pressroom-automation.in
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  • Call 08068051404 Ext. 365