PRESS ROOM AUTOMATION AND FEED FIXTURES PVT LTD.

Anand Nagar, Thane, Maharashtra

JSM High Speed Coil feeders for Press Feed Equipment

Features

• High productivity: Suit mult-stage continuous product.
• High speed: Reach 500SPM.
• Universal usage: Easily adjust for different thickness and width.
• Speciality: Special design for different material property (shapes, surfaces.etc.).
• Practical and economical with simple mechanism.
• High reliability with easy maintenance.
• All power directly comes from press to save energy cost.
• Feed Accuracy: Depends on feed length and speed of press, the general accuracy is within 0.05mm.And can be even better up to 0.01mm when die have pilot pin to centralize material automatically.
• Engineered for universal fitment, simplicity in setting, maintenance-free via proper selection of raw material and process treatment.

Mechanical Gripper Feeder are perfect solutions for feeding strips on medium / high speed pressure.

Standard Features

• Round guides with Linear ball bushings.
• Capability to mount to any type of press.
• Transmission through bevel gear box and cardian shaft from the press.
• Lubrication oiling by grease nipple.
• Accuracy of +-0.025mm with mechanical pilot synchronisation
• Easy setting of pitch length.
• All adjustments are easily reachable.
• Quick opening of the gripper for the strip insertion.
• Release of the fixed gripper for die piloting in order to obtain & accurate positioning at high speed.
• Adjustment for various thickness by means of knuckled knobs placed at the upper part of the feed.
• Standard transmission for speeds uptill 300 strokes per minute including gear box, transmission shaft and rubber coupling.
• Mounting stand bracket.
• Cascade roll basket.

Mechanical Design Features

• The Servo Wire Feeder comes with a choice of 1, 2, or 3 Roller Modules
• Add a 2nd and 3rd module when more gripping/driving force is required - more contact points allow more force to be exerted without damaging the wire
• Rollers are easily replaced or changed for different wire shapes and sizes
• Two different grooves can be provided on each roll
• Rolls can be flipped to the opposite orientation and maintain the same center line
• Standard Eccentric Cam exerts roll clamp pressure - Optional Pneumatic or Hydraulic Cylinders available
• Precision Gear Box Ratio 1:10 fixed on lower rolls.
• Upper rolls synchronized by 4 gear at low gap.

Servo System Design Features

• Complete package of Servo Drive, Motor, PLC & HMI from Mitsubishi, Japan.
• High performance Servo Drive
• Low inertia, brushless AC Servo Motor with high energy.
• Digital Servo Drive Manages Roll Motion via Encoder Based Feedback System.
• Closed loop feed length controller automatically generates the velocity of accurate feeding.
• Operator Interface Terminal with Numeric Input Key Pad and LCD Display of feed length, speed and system parameter settings.
• Input power requirement 380VAC / 50Hz / 3 phase.

Control Panel Features

The system can be operated in MANUAL / AUTO MODE

The system can store 99 programs. The programming would have

• Feeding Speed of Material.
• Acceleration of Roll Feed.
• Length setting.
• Part No. (Recipe)
• Batch Quantity.

We manufacture NC Servo Straightener Cum Feeders using the high-end technology. Owing to our huge logistics network, timely delivery of the placed orders is always executed! As a trusted name, we make use of only premium packaging material to pack the products in order to ensure their complete safety during transit. Moreover, our packaging experts strictly check the same.

Obtaining the product from us is lucrative, as we can provide it in bulk all year round and make delivery within the postulated time. We are backed by a well-structured and capacious storehouse that assists us in furnishing urgent and quick requirements of the clients. Moreover, we ensure complete safety of the stored items.

 

Details :

• Heavy duty coil feeding lines for Press Feed equipment
• Uncoiler with manual / hydraulic jaw expansion and variable drive & loop control system.
• Straightening and feed rolls hardened and hard chrome plated
• Roll baskets along with threading table to assist and support the threading of coil material
• Hydraulic / pneumatic hold-down, snubber, and a pillar for threading is available on request.
• Optional Coil car is available on request.
• Coil width guide manual/automatic.
• Models up till 1300 mm width and thickness up till 8 mm are available on request.
• Feed Height adjustment is provided. Coil tip flattener roller is available on request.

Rigid & Strong Structure with minimal wear characteristics, mounted as close as possible to the die set or on the die in case of thin strips Durability (all sliding components are hardened or hard-chrome plated - pistons in stainless steel - hard brass cylinder lines to avoid oxidation problem) Very High Pitch Accuracy because of powerful front and rear shock absorbers Quiet Low Air Consumption & Inexpensive Simple Installation (it is an interchangeable component from one die set to the other)

The Adjustable Cascade Rollers, which we deliver, are reckoned for their superior quality. With the immense knowledge and experience, our company presents a comprehensive array of Adjustable Cascade Roller in the national market. Serialization is done before the final packaging and storing of the products in our capacious warehouse. We keep the products separated to ensure rapid delivery in the committed time span.

Mechanical Gripper Feeder are perfect solutions for feeding strips on medium high speed pressure.Round guides with Linear ball bushings.Capability to mount to any type of press.Transmission through bevel gear box and cardian shaft from the press.Lubrication oiling by grease nipple.Accuracy of +-0.025mm with mechanical pilot synchronisationEasy setting of pitch length.All adjustments are easily reachable.Quick opening of the gripper for the strip insertion.Release of the fixed gripper for die piloting in order to obtain & accurate positioning at high speed.Adjustment for various thickness by means f knuckled knobs placed at the upper part of the feed.Standard transmission for speeds uptill 300 strokes per minute including gear box, transmission shaft and rubber coupling.Mounting stand bracket.Cascade roll basket.

Irrespective of it being a wholesale or retail order, we can deliver it timely. We have shipping resources on reserve all year round to make sure delivery of our items is bother free. We have hired only professional packaging personnel who have experience and expertise in this domain. They make use of the finest quality packing material to ensure zero damage during transit.

 

Features :

• Uncoiler with manual jaw expansion and variable drive & loop control system.
• Straightening and feed rolls hardened and hard chrome plated
• Pneumatic hold-down, snubber, and pillar for threading is available on request
• Manual coil width guide is provided
• Feed Height adjustment is provided

Pneumatic Feeders to meet new competitive challenges in Speed Accuracy Reliability Longer life. With an intense market research & practical experience in metal stamping based on regular market interaction, We have brought a range of Pneumatic Feeders to suit your exact requirement and application. Working on customer relations management theory, we offer a complete package of problem solving solution. Our field experience staff can help in setting your complete line & can guide you to select the perfect equipments & tooling. Press Room Pneumatic Feeders made from special alloy aluminium & are made in a modular way for automatic feeding of metallic & non metallic strips including paper, plastic, fiber, wires, tubing, extruded material.Technically advanced design, selection of finest material, combined with strict quality control manufacturing, has resulted in most reliable air feeds for Indian Tough Condition. Models available uptill 600mm wide, 5mm thick, 600mm pitch stroke length.

Rigid & Strong Structure with minimal wear characteristics, mounted as close as possible to the die set or on the die in case of thin strips Durability (all sliding components are hardened or hard-chrome plated - pistons in stainless steel - hard brass cylinder lines to avoid oxidation problem) Very High Pitch Accuracy because of powerful front and rear shock absorbers Quiet Low Air Consumption & Inexpensive Simple Installation (it is an interchangeable component from one die set to the other)

Mechanical Gripper Feeder are perfect solutions for feeding strips on medium high speed pressure. Round guides with Linear ball bushings. Capability to mount to any type of press. Transmission through bevel gear box and cardian shaft from the press. Lubrication oiling by grease nipple. Accuracy of +-0.025mm with mechanical pilot synchronisation Easy setting of pitch length. All adjustments are easily reachable. Quick opening of the gripper for the strip insertion.