Ahmedabad, Gujarat, India
Our Products
Moong dal (Green Gram) and Chana dal (Chick Peas or Chick Pea) are very popular in the Chinese, Indian and Pakistan cuisine and are increasingly consumed as deep-fried snacks.
Our Dal washing machine are manufactured by fabricate using solid and superior quality of stainless steel 304. We have been efficiently able to offer to our customers this range of Dal Washing Machine. The dal washer machine has been made to process high quality and completely hygienic mung dal, moong dal (Green Gram) and Chana dal (Chick Peas or Chick Pea snacks. Moreover, these machines are fitted with reduction gear box. Complete stainless steel body of these machines is widely appreciated by the clients.
The spacialized paddles are positioned to move the material in opposing lateral directions as well as radically. The paddle design is generally employed where friable materials are being washed.
Dal washer consists of several elements: a centrally mounted horizontal shaft that rotates within a cylindrical container, paddleswashing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, manually tilt able tank operated, inside a cylindrical conduit and a complete drive unit.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
The Techno Wings brand impact pulveriser meets most capacity requirements. It lend themselves to a wide degree of adjustment with finesse of the finished products ranging from about 60 mesh to bulk passing through 300 mesh depending to a considerable extent on the particular materials being handled. It combines grinding, classifying and conveying all in one single unit. It grinds with easy, economy and safety offering a wide range of particle sizing of any non-abrasive material, hard or soft from granular to finest dust up to 300 meshes.
The techno wings impact pulveriser consists of and encased rotor-carrying swing hammers, whizzed classifier for finesse regulation and blower fan mounted on a solid shaft. Raw material from the feed hopper enters manually or automatically roll feeder and as the feeder and as the feeder pockets rotate spills into the grinding chamber. The impact to the hammers on the feed material against the liner plates reduces it into fine powder. The ground material carried towards the whizzed classifier for clarification and the finesse regulators (whizzed classifier) and returns to the grinding chamber for further grinding reject the oversize particles. Classified material then conveyed into the cyclone for collection and bagging. A dust collector provided in the system for ensuring dustless operation and no loss of ground powder.
The techno wings impact pulveriser are used for a wide range of application e.g. Agricultural, chemicals, carbon &graphite, coal, coke, coconut shell &wood saw dust, clay, dye stuff &pigments, detergents, ferro alloys fertilizers, fillers, food products, herbs &spices, insecticides and pesticides, katha, marine feeds, minerals, plastics, pharmaceuticals, resins, wheat, turmeric, bangle grams, dehydrated Onion, Dehydrated Garlic, pulses, peas, sandalwood, Snuff, etc.
| Model No | Required HP | RPM | Required Space in feet | Production Capacity Per Hour in kilogram | ||
|---|---|---|---|---|---|---|
| Bangle Gram | Minerals | Ayurvedic Medicines | ||||
| TW-IP-12 | 5-7.5 | 3500-2800 | 10 X 10 X 10 | 60-75 | 75-100 | 20-25 |
| TW-IP-12 B | 7.5-10 | 3500-2800 | 10 X 10 X 10 | 100-120 | N.A. | N.A. |
| TW-IP-16 | 10-15 | 2300-2500 | 10 X 10 X 10 | 140-160 | 150-200 | 50-60 |
| TW-IP-16 B | 15-20 | 3500-2500 | 10 X 10 X 10 | 180-200 | N.A. | N.A. |
| TW-IP-20 | 15-20 | 2300-2500 | 10 X 10 X 11 | 200-250 | 250-300 | 80-100 |
| TW-IP-25 | 25-30 | 1800-2000 | 10 X 10 X 13 | 300-400 | 400-500 | 130-150 |
| TW-IP-25 B | 30-35 | 1800-2000 | 10 X 10 X 13 | 400-500 | N.A. | N.A. |
| TW-IP-32 | 40-50 | 1800-2000 | 12X10X16 | 600-700 | 700-900 | 250-300 |
| TW-IP-32 B | 50-60 | 1800 | 19X10X18 | 700-900 | 900-1100 | 300-350 |
| TW-IP-42 | 80-100 | 1800 | 20X12X20 | 1000-1200 | 1100-1400 | 400-500 |
| TW-IP-42 B | 100-125 | 1800 | 20X12X20 | 1200-1500 | 1400-1700 | 500-600 |
| TW-IP-52 | 150-175 | 1400 | 24X12X24 | 1600-1800 | 1800-2000 | 600-70 |
We offer customers automatic suction hammer mill that comes in capacity ranging from 6 H.P. To 85 H.P. Available under the brand name 'Techno Wings' these automatic machines maintain due to continuity flow through automatic suction through motor. Further, the ampere of motor does not fluctuate, hence increasing the working capacity of machine. The basic principle is straight forward. A hammer mill is essentially a steel drum containing a horizontal rotating shaft or drum on which hammers / blade are mounted. The hammers are free to swing on the ends of the cross, or fixed to the central rotor. The rotor is spun at a high speed inside the drum while material is fed into a feed hopper. The material is impacted by the hammer bars / blade and is thereby shredded and expelled through screens in the drum of a selected size.
The materials to be ground into the crushing chamber of auto suction hammer mill from feed hopper by gravity or through an automatic rotary feeder the carbides blades inside the crushing chamber accelerate the material to a very high speed to the toothed liner placed at the upper half of the crushing chamber. Shearing pulverises the material. The ground materials are continuously sucked by a centrifugal blower through screens placed at the bottom periphery of the crushing chamber and conveyed through a pipe into the cyclone dust collector for bagging. Excess air filtered through an air classifier. Particle size varied using screens with different size holes.
Hammer mills are exclusively meant for the grinding of turmeric, red chili, cumin, coriander, mango powder, sugar, wheat for ladu, salt, coffee, ayurvedic / homeopathic medicines herbs, roots, leaves, bark, dry fish, cattle and poultry feeds, food colors and so on so forth at large scale basis.
Rotary feeder is supplied with gear box. Hammer mill made from heavy duty mild steel fabricated body. Grinding chamber lined with serrated wear plates, which protects the body from wear and tear. Grinding is done by a set of swinging blades or hammers on a balanced rotor. A screen classifier forms the lower half of the grinding chamber. Blower is driven on a separate shaft with the help of a 'v' belts & separate motor.
The materials to be ground into the crushing chamber of masala mill (spice mill) from feed hopper by gravity the beaters inside the crushing chamber accelerate the material to a very high speed to the toothed liner placed at the upper half of the crushing chamber. Shearing pulverizes the material. The ground materials through screens placed at the bottom periphery of the crushing chamber for bagging. Excess air filtered through a cotton balloon. Particle size varied using screens with different size holes.
Masala mill (spice mill) made from heavy duty mild steel fabricated body. Aluminum grinding chamber lined with serrated wear steel plates, which protects the body from wear and tear. Grinding done by a set of fixed blades or hammers on a balanced rotor. A screen classifier forms the lower half of the grinding chamber.
Masala mill (spice mill) are exclusively meant for the grinding of chili, coriander, dry ginger, black pepper, turmeric and curry powders, rava, besan, roasted coffee seeds, sugar, ambla, mehendi, heena, herbs, salt, on a small or large scale basis. These spices are ground in a two / three stage operation, depending on the fineness desired, i.e. The breaking of the turmeric in a large hole screen for the first operation, and the subsequent fine grinding done in a fine hole screen for the second and third operation. We give here below production figures for the same.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
| Model No | Chamber Size | 2 pole electric motor | Approximate Production Capacity Per Hour | Size Of the machine |
|---|---|---|---|---|
| Tw-1302FL | 6 Inch Width X Ø 12 Inch | 2 HP | 30-35 Kilogram | 36 X 50 X 93 CM 60 kilogram (Approximate) |
| Tw-1305FL | 6 Inch Width X Ø 12 Inch | 5 HP | 75-80 Kilogram | 36 X 50 X 93 CM 90 kilogram (Approximate) |
Jas enterprise offer industrial flour mill machine, which grinds Gram dal, udad dal, moth dal, moong dal, and many more. Rice, maize, jowar, durra, bajri, ragi, wheat grits, maize grits et cetera it provided with a set of three numbers of perforated round holes screens it has also three meter cable with a plug top and fitted with ampere meter and miniature circuit breaker for overload protection for motor. Also equipped with beater are fully machined and balanced. It's feature includes dust free operation; does not waste product and cause no pollution hazards. Another feature of this mill is that effective and continuous crushing leads to increased production and faster return on investments.
Jas enterprise's industrial flour mill machines are durable utility grinders capable of grinding most pulses and grains. The Techno wings multipurpose industrial flour mill machine comprises of a heavy duty aluminum body (alternatively stainless steel construction can be provided in multipurpose industrial flour mill machine wherever necessary). Multipurpose industrial flour mill machine operate on the principle that most materials will grind or crush upon impact with the fixed hammers. The material is feed into a multipurpose industrial flour mill machine from the top back through gravity into the grinding chamber. The grinding chamber of multipurpose industrial flour mill machine is lined with serrated wear plates, which protects the body from wear and tear. Design provides for admitting extra air during grinding to facilitate cool operation. Soft to medium hard materials are quickly pulverized to fine powder. Improved mixing and dispersion are added advantages of such mills. Quite popularly, it is also called high speed close tolerance grains mill.
Uniformly fed material undergoes a complex grinding force through attrition between liner plate and hammer tip, impact of high speed hammers and collision between particles. Bottom sieve controls the particle size.
Industrial flour mill machine is made from heavy duty mild steel fabricated body. Heavy duty iron body is covered with stainless steel sheet. Aluminum grinding chamber lined with serrated wear steel plates, which protects the body from wear and tear. Grinding done by a set of fixed blades or hammers on a balanced rotor. A screen classifier forms the lower half of the grinding chamber.
The techno wings industrial flour mill machine can be used for a wide range of application e.g. Gram dal, udad dal, moth dal, moong dal, and many more, rice, maize, jowar, durra, bajri, ragi, wheat grits, maize grits. and many more etc.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
| Model no | Jas 1302BL | Jas 1305BL | Jas 1310BL |
|---|---|---|---|
| Chamber size in mm | Ø 250 x 125 | Ø 300 x 150 | Ø 390 x 200 |
| Motor HP ( kW) | 2 ( 1.75 kW) | 5 (3.75 kW) | 10 (7.5 kW) |
| Grinding rotor RPM | 2880 | 2880 | 2880 |
| Size of machine | 36 x 50 x 93 cm 60 kilogram (approximate) | 68 x 40 x115 cm 88 kilogram (approximate) | 89 x 54 x 137 cm 200 kilogram (approximate) |
| Grinding capacity per hour | 35 to 40 kilogram | 85 to 90 kilogram | 175 to 200 kilogram |
| Feeding | Back top | Back top | Back top |
Jas enterprise offers pounding machine (khandap machine). It is ideal for making powder of food grains and ayurvedic medicines according to traditional methods. It is fitted with cam lever arrangements for extra power to hammer. Automatic stirrer is provided in the chamber to shift the materials while hammering. It is equipped with specially designed liver to lock/unlock the hammering process. Sieving can be done while hammering is locked / stopped. It is provided with fly wheel with pulley for easy smooth operations. Some of its features include less noise, dust free operation, no wastage of product& pollution hazards, low maintenance, etc. Grinding is carried out in a cool atmospheric temperature, which guarantee against any thermal degradation of product quality & flavors
Pounding machine (kandap machine) made from heavy duty mild steel fabricated structure. Having 50 mm diameter x 1200 mm length hammers which is leafs by steel cam. The pounding plate is made from cast iron and covering chamber from steel sheet. Mild steel fabricated automatic stirrer in the chamber to shift the materials while hammering. A special deigned liver to lock and unlock the hammering process sieving can b done while hammering is locked / stopped.
Pounding machine ( khandap machine) are exclusively meant for the grinding of chilli ( mirchi ), coriander, dry ginger, black pepper, turmeric and curry powders, ayurvedic medicines, cassava roots, kava (piper methysticum) roots, rose, etc.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
| Model no | Tw-101 | Tw-201 |
|---|---|---|
| Hammers & cam | Two | Four |
| Hammers diameter | 50 mm | 50 mm |
| Hammers lengths | 1200 mm | 1200 mm |
| Drive | V- belt type | V- belt type |
| Power supply | 1 H.P. ( 0.75 Kw) X 1440 R.P.M. | 1.5 H.P. ( 1.13 Kw) X 1440 R.P.M. |
| Flywheel with pulley | 425 mm | 425 mm |
| Cam shaft RPM | 95 to 100 | 95 to 100 |
| Pound per minute | 195 to 200 | 390 to 400 |
We have for our client commercial wet & dry grinders that have hardened as well as fully machined & balanced beaters. These grinders are popular for continuous crushing and suitable for wet-pulpy and dry crushing. Offered in compact size wet & dry grinders do not require too much space. Our commercial wet and dry grinders are used for grinding different types of product like spices, fresh ginger, salt, garlic, sugar, fresh fruits, vegetables, beetle nuts, leaves, oil cake, cattle and poultry feeds, icing sugar, costarred powder, instant food, food colors and allied food production.
The flow of material from the feeding hopper is regulating by means of side handle easily to suit the load. Rotor runs in anti-clockwise direction. The beaters pass just beneath the ratchet teeth liner fitted inside the top half of the crushing chamber, leaving a gap of 3 mm between the liner teeth and the tips of the rotating beaters. This cuts the material caught between the liner teeth like a sword with a scissors action at a 2880 R.P.M. After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the crushing chamber forces the powder to pass through the screen fitted at the bottom discharge end of the crushing chamber, into a filter attached to the delivery trough below. (When crushing wet-pulpy materials, the balloon should not be use).
Open the cover of chamber all grinding parts cleaned with a brush in couple of minute and the pulveriser is ready for next crushing. If required, the grinding chamber can also be wash with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. The beater when worm out removed and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm out, they sharpened on an emery stone, to be use as new. In addition, when completely warn out, replaced the equal weight and refitted.
Dry & wet grinding pulveriser are exclusively meant for the grinding of chili, coriander, dry ginger, black pepper, turmeric and curry powders, on a large scale basis. These spices are ground in a two / three stage operation, depending on the fineness desired, i.e. the breaking of the turmeric in a large holes screen for the first operation, and the subsequent fine grinding done in a fine holes screen for the second and third operation. We give here below production figures for the same.
Dry & wet pulveriser made from heavy duty mild steel fabricated body. Aluminum grinding chamber lined with serrated wear stainless steel plate, which protects the body from wear and tear. Grinding is done by a set of fixed better on a balanced rotor. A screen classifier forms the lower half of the grinding chamber.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
| Model No. | Jas-DWP-1102 | Jas-DWP-1103 |
|---|---|---|
| Chamber Size in inch in mm |
Ø 8 X 4 Width Ø200 X 100 Width |
Ø 8 X 8 Width Ø 200 X 200 Width |
| Motor H.P.(KW) | 1 ( 0.75 KW) | 2 (1.50 KW) |
| Pole | 2 Pole | 2 Pole |
| RPM | 2800 | 2800 |
| Size of machine approximate | 56 X 32 X 77 CM 46 Kilogram | 62 X 32 X 77 CM 65 Kilogram |
Description of Black pepper dal making machines
Jas design, fabricate and offer an extensive array of black pepper dal making machines that is making using high quality raw materials and precision-made parts. Widely applicable in the food industry, these machines know for their efficiency and cost effective rates. These machines are available have sturdy and compact design.
Normally, in pulverizer we are getting black pepper dal with 25 to 30% powder form also and the manufacture of black pepper dal sale the powder at very low prices. Techno developed black pepper dal making machine to reduce 25 to 30% to 5 to 10% powder form. This same machine can make corn / maize grit. Along with this black pepper dal making machine will be supplied with vibratory and you will get three type of deferent gradation of black pepper dal, corn, sweet corn or maize grits.
In crushing rolls have two heavy steel cylinders revolves towards each other by gear, so that particles in feed nipped and pulled through. The nipped particles are subjected to a compressive force that causes the reduction in size. The roller surface can carry knurling so as to increase friction and facilitate trapping of particles between the rolls. Knurling roll crushers are much more versatile operated by compression, impact and shear.
The fixed part of roller is driven by the motor via v-belt and movable roller is driven by gear, the raw materials fall into the part between the two rollers from inlet of the machine. The two rollers rotate inward simultaneously. The gap between the rolls is set to the size of product desired by adjusting handle.
The materials are crushed and ground, then the end products comes out from the bottom of this crusher, where mechanical eccentric vibrating screen is provided for three types of screening and grading.
The jas brand black pepper dal are used for a wide range of application e.g. Black pepper dal making, maize grits producing, corn grits producing, malt grinding, agricultural, chemicals, food
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
Description of Dalia Making Machine
Cracked wheat or daliya is used to make a nutritious dish at breakfast or whenever a light meal is required. It can be made sweet or salty according to taste. The wheat is boiled in a little water and cooked till it becomes soft and the water evaporates. Sugar and milk may be added to the cooked wheat or it can be seasoned with salt, pepper and butter before serving.
We have for our client commercial dalia machine that have fully machined & balanced beater. These commercial daliya machines are popular for continuous crushing and suitable for making daliya. Offered in compact size commercial daliya machines do not require too much space.
The flow of material from the feeding hopper is regulating by means of side handle easily to suit the load. Rotor runs in anti-clockwise direction. The beater pass just beneath the ratchet teeth liner fitted inside the top half of the crushing chamber, leaving a suitable gap between the liner teeth and the tips of the rotating beater. This cuts the material caught between the liner teeth like a sword with a scissors action at a 450/650 RPM. After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the crushing chamber forces the powder to pass through the screen fitted at the bottom discharge end of the crushing chamber, into a filter attached to the delivery trough below. (When crushing wet-pulpy materials, the balloon should not be use)
Open the cover of chamber all grinding parts cleaned with a brush in couple of minute and the pulverizer is ready for next grinding. If required, the grinding chamber can also washed with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. Please check the oil level of oil bath chamber regularly.
The techno wings daliya making pulverizer are used for a producing dalia of wheat (broken wheat for wheat porridge, dalia), maize daliya. maize grits, corn grits, etc.
Commercial dalia machine is made from heavy duty cast iron base. Cast iron oil chamber housings are for long life of bearings. Aluminium grinding chamber lined with serrated stainless steel plates, which protects the body from wear and tear. Grinding done by a set of stainless fixed better on a balanced rotor. A screen classifier forms the lower half of the grinding chamber.Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
| Model No | TW-DM-1402 | TW-DM-1410 |
|---|---|---|
| crushing Chamber size Diameter X WIDTH |
ø 300 mm X 150 mm | ø 400 mm X 200 mm |
| Required Motor | 5 HP | 10 HP |
| RPM Of the machine | 650 | 650 |
With a unique and reliable design, the micro series can pulverize salt, coffee, sugar, fresh fruits, vegetables, herbs, , cattle and poultry feeds and other food products in small quantity.
Our range of micro pulveriser is used for grinding different types of spices, salt, coffee, sugar, fresh fruits, vegetables, herbs, , cattle and poultry feeds and other food products. These pulverizers are widely demanded by clients and have superior characteristics that include:
Compact size dust free operation ideal for dry as well as wet-pulpy crushing highly effective as well as nonstop continuous crushing single pieces crushing chamber with no separate joints of fabrication for outlet increased production leading to faster return on the investments hardened & fully machines beaters no wastage of product causes no pollution.
Micro pulveriser is made from cast iron body. Grinding chamber lined with serrated wear plates, which protects the body from wear and tear. Grinding done by a set of swinging four numbers inters changeable and reversible beater on a balanced rotor which is fitted on suitable electric motor's shaft. A screen classifier forms the lower half of the grinding chamber.
The flow of material from the feeding hopper of micro pulveriser is regulating by means of a vertical adjustable slide to suit the load. Rotor with four beaters runs in anti-clockwise direction. The swinging beaters pass just beneath the ratchet teeth liner fitted inside the top half of the crushing chamber, leaving a gap of 3 to 4 mm between the liner teeth and the tips of the rotating beaters. This cuts the material caught between the liner teeth like a sword with a scissors action at a high speed of 2800 rotations per minute.
After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the crushing chamber forces the powder to pass through the screen fitted at the bottom discharge end of the crushing chamber, into a cotton bag attached to the delivery trough below. The dust is collect through the attached balloon fitted on the discharge end. The top closed end of the balloon may suspend from the roof or a wall of the building. Every half an hour, the balloon should be tap to knock down the dust clogging the pores of the balloon thus releasing the pressure built-up. The dust falls in the bag below, and thus a dust free operation without wastage of product achieve.(When crushing wet-pulpy materials, the balloon should not be use).
Open the cover of chamber all grinding parts clean with a brush in couple of minute and the pulveriser is ready for next grinding. If required, the grinding chamber can also be wash with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. When the beater worm out removing and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm outs, they sharpened on an emery stone, to use as new. In addition, when completely warn out, replace the equal weight and refitted.
Our range of micro pulveriser is used for grinding different types of spices, salt, coffee, sugar, fresh fruits, vegetables, herbs, , cattle and poultry feeds and other food products.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
The material to be screened is fed on to the center of top screen. The undersize material passes rapidly though the screen during its travel to the periphery. The oversize material is continuously discharged through a tangential outlet. Vibro sifters are equipped to handle multiple screens one on top of the other with feed trays in between to give several precise sized fractions in a single screening operation. Special designs with up to seven screens are also available for grading.
The top weight on the motor shaft rotates in a plane close to the center of mass of the assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane which causes the material to move across the screen cloth to the periphery. Increasing the top eccentric mass increases the horizontal throw causing oversize material to discharge at a faster rate.The bottom eccentric weights rotate below the center of the vibrating mass creating tilt on the screens giving vibration in vertical and tangential planes. Increasing the vertical component of motion promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. The effective vertical motion helps in minimizing blinding of screen.
The tangential component of motion is controlled by the angle of lead given to bottom weights with relation to top weights. Variation in lead angle controls the spiral pattern of material travel over the screen cloth. Speed and flow pattern of material travel over the screen cloth can be set by the operator for maximum through-put and screening efficiency. Typical material travel patterns generated at various lead angles are shown below.
A Jas Rotary Centrifugal separator is a centrifugal spice cleaning machine. It is an ideal machine for grading, blending, mixing, sieving & separating unwanted particles that are non-sticky, non-hygroscopic and free flowing in nature.
This is a rotary type uniform screening machine. The material enters the drum through a gravety fource. The machine is fitted with required mesh screen in various types of materials as per requirement for uniform screening. The fine material passes through the sieve (screen) by centrifugal force. Coarse material gets separated & is collected at the other end. A nylon brush is provided inside to clean the sieves.
Rotary Centrifugal separators construction comprises a stationary horizontal cylindrical sieve, an internal rotating shaft fitted along the sieve length. In operation, material to be sifted is feed into the sifter inlet feed box. The product is then uniformly feed into the Rotary Centrifugal separators by means of the feeding hopper. The centrifugally force the fines material against and through the screen. Soft whilst oversize particles pass out the end of the screen. Adjustable weirs control the flow of oversize and retention time in the sifter.
Recommended for sieving of spices, Pre cleaning of spices, Dal, Turmeric, Cosmetics, Pharmaceuticals, Chemicals, Minerals, Fibrous material, saw-dust, coconut shell Powder, tobacco etc.
Jas Enterprises is an innovative manufacturer and exporter of Mixing machinery & blending equipment for the food, chemical, pharmaceutical processing industries. Jas Enterprises offers a wide range of auxiliary units and systems for meeting special screening requirements.
The Jas ribbon blenders are based on a proven agitator construction that provides a triple mixing action thus ensuring fast efficient blending. The dimensions and configuration of the ribbons in ribbon blender are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge. The design of the Jas ribbon blenders can incorporate features required for a customer's product or process such as: wear resistance, corrosive resistance, vacuum filling and discharge arrangements, special shaft seals, heating/cooling jackets. Ribbon blenders are available in sizes 100-8000 liters in Stainless Steel 304, Stainless Steel 316 and Mild Steel Construction
Description of Noodle Flour Mixer
Mixing formula ingredients is often carried out in a horizontal flour mixer for 10-15 minutes. Since the horizontal mixer seems to have better mixing results in commercial noodle production. Mixing results in the formation of a crumbly dough with small and uniform particle sizes. Since the water addition level is relatively low (vs. Bread dough), gluten development in noodle dough during mixing is minimized. This improves the dough sheet ability, sheeted dough smoothness and uniformity. Limited water absorption also slows down noodle discoloration and reduces the amount of water to be taken out during the final drying or frying processes.
The paddles are positioned to move the material in opposing lateral directions as well as radically. The paddle design is generally employed where friable materials are being blended.
Horizontal noodle dough mixer consists of several elements: a centrally mounted horizontal shaft that rotates within a cylindrical container, paddles, ploughs mixing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, manually tilt able tank operated, inside a cylindrical conduit and a complete drive unit.
Body: -the main body is made of heavy duty stainless steel / mild steel sheet, with top cover for easy opening and cleaning or for inspection. Every portion in the machine, which meets the international standard
Arms: -thick mild steel / stainless steel -machined plates mounted on main shaft.
Bearings:-best deep groove ball bearings in cast iron housing with suitable grease cups for lubrication.
Gears: -cast iron hob cut spur gear for long life.
Lubrication: -a bearing are provide with grease cup for lubrication thus its give long life of bearings and reduce fiction losses.
Noodles made from wheat flour alone or in combination with buckwheat flour. Wheat flour noodles include Chinese and Japanese type noodles. There are many varieties in each noodles type, representing different formulation, processing and noodles quality characteristics. Noodles containing buckwheat are also call soba, meaning buckwheat noodles. These noodles are typically light brown or gray in colour with a unique taste and flavour. Chinese type noodles are generally make from hard wheat flours, characterized by bright creamy white or bright yellow colour and firm texture. Japanese noodles are typical made from soft wheat flour of medium protein. It is desirable to have a creamy white colour and a soft and elastic texture in Japanese noodles.
Dough is so sensitive to processing, as is that in bread dough. Variations in noodles-dough water absorption among different flours are generally within 2-3%, and this is usual determine by dough handling properties. Flour particle sizes and their distribution affect the time water penetrates into the flour. Large particle flours require a longer time for water to incorporate and tend to form larger dough lumps. It is desirable to have relatively fine and evenly distributed particle size flours to achieve optimum dough mixing.Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
We design and developed of noodles making machines that is best suited for mass production. Used for making raw noodles, our range is not only easy to install but also engineered with perfection and attention to extract uniform size of noodles. Further, our range is widely renowned for its sturdy construction and operational fluency. We provide four categories noodles making machines
Our noodle equipment is renowned for its rugged construction, economical price and day-in day-out dependability.
we recognized as the one-stop solution for your noodle plants and machinery, we stand strongly behind every product supplied and distributed by us.
Wheat flour is the main ingredient for making Asian noodles. The dough is compress between set of two rolls to form a dough sheet. The Jas Enterprise is developed during the sheeting process, contributing to the noodle texture. The sheeted dough is then slitting to produce noodles. The noodles are now ready for sale, or are further process to prolong shelf life, to modify eating characteristics or to facilitate preparation by the consumer. In the preparation of instant fried noodles, the steaming process causes the starch to swell and gelatinize. The addition of alkaline salts (kan sui, a mixture of sodium and potassium carbonates) in some Chinese type noodles gives them a yellow colour and a firmer, more elastic texture
Noodles made from wheat flour alone or in combination with buckwheat flour. Wheat flour noodles include Chinese and Japanese type noodles. There are many varieties in each noodles type, representing different formulation, processing and noodles quality characteristics. Noodles containing buckwheat are also call soba, meaning buckwheat noodles. These noodles are typically light brown or gray in colour with a unique taste and flavour. Chinese type noodles are generally make from hard wheat flours, characterized by bright creamy white or bright yellow colour and firm texture. Japanese noodles are typical made from soft wheat flour of medium protein. It is desirable to have a creamy white colour and a soft and elastic texture in Japanese noodles.
Dough is so sensitive to processing, as is that in bread dough. Variations in noodles-dough water absorption among different flours are generally within 2-3%, and this is usual determine by dough handling properties. Flour particle sizes and their distribution affect the time water penetrates into the flour. Large particle flours require a longer time for water to incorporate and tend to form larger dough lumps. It is desirable to have relatively fine and evenly distributed particle size flours to achieve optimum dough mixing.
Crumbly dough pieces are dived into two portions, each passing through a pair of sheeting rolls to form a noodles dough sheet. The two sheets are then combine (compound) and passed through again sheeting rolls to form a single sheet. The roll gap is adjusting so that the dough thickness reduces.
Further dough sheeting is doing by set of rolls with decreasing roll gaps. At this stage, roll diameter, sheeting speed and reduction ratio should be consider to obtain an optimum dough reduction. Noodles slitting is doing by a cutting machine, which is equipped with a pair of rolls, a slitter, and a cutter. The final dough sheet thickness is set on the rolls according to noodles type and measured using a thickness dial gauge. Noodles width determines the size of noodles slitter to be use. The sheet is cutting into noodles strands of desired width with a slitter. Noodles square. Noodles strands are cuts into a desirable length by a cutter. At this stage, Chinese raw noodles, Japanese udon noodles, chuka-men and Thailand bamee noodles making is complete. For making instant noodles, noodles strands are wave before steaming and cutting.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
Vermicelli (sevai) is a popular instant food product. It falls under the category of extruded product and is making from wheat flour. At times tapioca or soya bean or groundnut flour is also add. Thus, it is rich in proteins and liked by people from all lifestyles, irrespective of age. It is a snack food item and at times, it is use as a table enriches. With changing lifestyles, greater awareness about health and preference for instant food items have made vermicelli very popular and item of mass consumption.
Bureau of Indian Standards has specified quality parameters in 1485:1976. Compliance's under the PFA act are mandatory. Urbanization has changed the lifestyles of not only urbanites but even of semi-urban and rural areas. This along with increase in the purchasing power of people has fuelled demand for many fast food or instant food items and vermicelli is one such product. With the addition of groundnut or soya bean or tapioca flour, it also becomes a nutritive product and thus even health conscious people prefer it. Thus vermicelli has, become a very popular instant food. Variety since last few years and its demand is steadily growing. There are some established brands but the market is very large and growing. A small-scale unit can compete with these brands in the local market on the price front because of low overheads, less transportation costs and reasonable advertisement budget. Proper and adequate placement of product and thrust on publicity at the point of sales would also be crucial.
BodyHeavy duty mild steel fabricated body designed for easy to move , clean & for inspection.
GearsAlloy steel hardened spiral bevel gear
WarmSpecial cast iron thick warm supplied with machine (on demand warm can supply with stainless steel 304 or brass) fitted with main shaft of vermicelli extruder.
Cooling systemSpecially designed water circulating system for cold running.
Drying systemMachine is supply with fan drying system. And not required any separate motor for it.
Feeder vassalAluminum or stainless feeder vassal with proper taper thus not needs to press the dough.
It is very well standardized and simple. Wheat and other flours in small quantity are mix with around 25% to 30% of water in a mixer for about half an hour and dough is prepared. It can prepare with help either dough mixer this machine would consist of heavy-duty stainless steel body with multi-purpose arms. Heavy-duty gears are providing to take the full load and to avoid damage to the mixer arms) or by hand.
This dough is passing through extruder and long rods of vermicelli come out from the extruder with fitted die 0.5 mm to 1.6 mm, which are cuts into the desire length and then placed in the tray drier for drying. Drying temperature is around 55-65 c and time required is 4.5 to 5 hours. Darien piece are weighing and packed in attractively printed polythene bag. The weight and process loss is around 10%.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
We are offering Automatic Dough Kneader and Dough Kneading Machine. Dough making machine it is used for making besan dough for namkeens (Indian Savouries) and also dough for chapattis, the flour is loaded from the top along with the ingredients, after 3 min cycle the Dough is ready.
Our dough kneader's main body is fabricated form mild steel plated of adequate section to give rigidity and robustness. Rotated bowl is made from stainless steel. And dough kneader's arm is made from stainless steel and its driven by gear box. A specialized stainless steel scraper is provided with the dough kneader. Kneading machine's tank is rotated in clock wise and arm is rotating in anti clock wise thus batch is mix uniformly. Fabricated v belt guard is provided for safety.
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
Sev is a noodle type crispy snack made from gram flour. It is particularly used in many Indian food and snack preparations as main ingredient or garnishing agent. This machine comes with many pre-fabricated dies to prepare sev of varying thickness. We recommend to use mold which prepares thinnest strands.
Nylon sev also known as plain sev, zero sev, agra sev or thin sev, this savoury is prepared using chick pea or Bengal gram flour. This adds crunchiness when added to chaats like bhel puri, papdi chaat, dhai puri et cetera.
Combining the technology, style and comfort at a same time, we unfurl our wide range of sev extruding machines, which find their application for extruding the dough to produce very fine sev effortlessly and in minimum time. Sturdily constructed from high grade metal, these automatic machines ensure reliability, durability and zero defects. These machines are most competitively priced.
A unique brass cylinder is along with different interchangeable dies. A fine-tapper holed die is attached to the container and filled with dough, which is then pressed into hot oil where it fries into crisp nylon sev. The nylon sev making machines are supplied with three dies which may be - thin, medium & thick.
Machine Body :mild steel fabricated stands with wooden plate and cast iron wheel for easy to move.
Size of machine:1200 x 550 X 1675 (mm)
Approx weight of machine :200 kg
Motor :(Two) 1 HP Single Phase/1440 RPM
Production Cap.:100 kg per hour
Operated by :Only Two nu-skilled labor
Three numbers tapper hole screen/die is sypplied with the machine
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.
This professional stainless steel automatic potato & vegetable peeler makes quick work of all your vegetable peeling needs with an output capacity of 10 to 15 kg per batch. The automatic vegetable & potato peeler is simple and safe to use, as well as easy to clean. Enjoy a swift peeling cycle with minimal product waste. The electrical components are protected in a sealed box to ensure safe operation. The automatic vegetable & potato peeler is a great choice that combines economy and efficiency for all of your vegetable peeling needs.
Made from heavy duty stainless steel fabricated body. Stainless steel peeling chamber coated with abrasive silicon carbide (sic), which peels the vegetables. Stainless steel peeling chamber's bottom plate is drive with help of suitable 2 pole totally enclosed fan cooled single or three phase sq. Cage motorelectricity (special power can be accommodated): 110/220/380/415 volts, 50/60 hz , 1 / 3 phase
Where applicable, fit the rubber fill hose connector over any cold freshwater tap. Position the hopper top in place on the peeler housing. Pour product into the peeling chamber. There should be room in the peeling chamber for product to move around while peeling. Do not overload the peeler. The capacity is 10 to 15 Kg. maximum. Turn on water supply. As the base of the drum rotates the potatoes strike against the abrasive inner wall which removes the skin. Peeling times will vary, depending on the type and condition of the product. When the desired degree of peeling has been reached, turn off the water. Place a container under the discharge chute to catch product and open the discharge chute door.The peeler should be cleaned after the peeling operation has been completed.
Automatic vegetable & potato peeler is suitable for bulb vegetables such as potatoes, carrots, turnip and taro, pachyrhizus and cleaning in very short time.
Use for slicing the potato, with the help of specially design round cutting plate, provided with the machine, there are different types of plate, named as sally plate (useful for sticks like chips) and raffle plate (which comes with strip design on chips ). All plates have adjustable special material blade. our machine avoids less deposition of broken pieces in the disc. It is top feeding machine does not require much hard work easy to operate.
The simplest chips of the kind that are just fried and salted, but manufacturers can add a wide variety of seasonings of herbs, spices, cheese or artificial additives. Potato wafers must be manufactured in a scientific manner and under hygienic conditions. The production process mainly comprises of the following steps:-Destoning & Washing
Peeling
Slicing
Slice Washing
Blanching
Dewatering
Frying
Inspection
flavoring
Cooling
Packing
The potatoes selected for wafers should be large oval shape free from disease & fully grown. potatoes should have the minimum numbers of eyes to cut down the losses by trimming. potatoes are before peeling them with the help of a peeler.(for moder details of Potato Peeler Click Here)Then these potatoes are trimmed and put in brine water for 30-35 minutes to prevent browning.
potatoes are sliced as per required thickness in a slicing machine. The slice are again placed in cold water whenever their is considerable delay you can subsequent operation of blanching. Then slice are kept in water containing 0.05% potassium metabisulphite to avid oxidation. The slice are blanched for 3 to 5 minutes in boiling water and spread on trays at the rate of 4.88 kg to 7.30 kg per square meter tray surface, The blanched chips are then subject to hydro Extracting machine (Centrifugal) to remove excess of water and fried in edible oil at 140-240 c, for 3-4 minutes. The fried potato wafer are then kept on sieve to remove excess of oil. The fried chips are then subject to hydro Extracting machine (Centrifugal) to remove excess of oil. This wafer and other ingredients like salts, spicy mixture is sprayed as per required taste. Now this potato wafers are then packed in the bags and sealed.
The potato wafer machine is specially designed for production of Potato chips of different qualities - Plain, Crinkle, Strip cut and 'V' cut Potato sticks.
Potato slicer provide uniformly slices with excellent results. Easy operating system and simplified design needed less maintenance and easy to cleaning. Different types of cut like round cut, oval cut and length cut with best results. Interchangeable cutting head enable the processor to change the different types of cut within seconds.
Description of Batch Type Flavor Mixing Machine (coating Pan)
Our range of flavor mixing machine is extensively used for apply seasoning to fried product in uniform manner. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the heavy duty reduction gear box shaft, which is driven by an electric motor. These flavor mixing machine are available in stainless steel 304 or 316 contacting parts. Exterior drum surfaces are available with satin finish or polished to near mirror finish to provide ease in cleaning of the unit.
This batch type flavor mixing machine is useful for potato chips, banana chips, fried or roasted nuts, bangle grams or pulses, pellet / kurkure (cheese puffs, cheese curls, cheese balls, cheesy puffs, corn curls, corn cheese) nik naks( extruded corn snack).
Stainless steel 304 semi ellipsoidal size pan with a circular mouth for charging and discharging of fried food products pan mounted at an inclination of 45 degrees to the horizontal. Suitable TEFC motor with suitable worm reduction gear box and pulley arrangement for rotating coating pan. The motor and gear box is mounted inside sturdy mild steel frame and the pan mounted on the gearing housing fitted in the stand. All joints argon arc welded and all stainless steel parts polished to suitable finished required of food processing equipment mild steel parts automotive painted to smooth finish.
The equipment removes excess surface water from the slices and separates them prior to frying. Hydro is made of stainless steel 304 with proven technology. Washed potato / banana poured into the drum of hydro extractor from top, the inner stainless steel perforated round holes screen removable drum rotates at the high speed. Water will remove from potato / banana by hydro extractor. Detach the drum and remove semi dry material from drum as per our standard supply. The hydro extractor drum rotated by suitable electric motor
Description of Hopper with metered feeder
After removing water from hydro the slices are feed manually into the hopper. The hopper is designed in such a way that the feeding take place through a metered system, the speed of feeding can be controlled by a variable frequency drive. All stainless steel (AISI 304) construction except standard components viz. Drives motor and bearings/ fittings et cetera
Specification of hopper with metered feeder: ( For 100 Kg./hr)
Drive motor: variable speed, 0.5 HP 3 phase
Dimensions: - 4 x 2.5 x 5 ft
Description of Extruded Snacks Making Plant
Cheese curls, sometimes referred to as corn curls or cheese puffs, have been a popular snack food. These crispy cheese snacks are formed from cornmeal, water, oil, and flavored coatings. Cheese curls are an extruded snack, meaning they are cooked, pressurized, and pushed out of a die that forms the particular snack shape. They are then baked (or fried, depending on the product) and flavored with oil and seasonings. Today, we eat extruded corn snacks that are irregularly shaped depending on the shape of the die. Flavorings added after baking or frying vary greatly and different brands have distinctive flavors. These snacks are extremely popular snacks with children. The cheese curl industry packages them so that they are an easy choice to drop into school lunches.
Gelatinization of moisturized starchy ingredients takes place inside a concentric cavity between two brass plates, one rotary with 3 blades (fingers) plus grooves, and the other one with grooves only. The action of these blades on the rotating head creates the necessary condition of pressure and heat to achieve gelatinization of the raw materials at approximately 260F (127C). Expansion and forming of the product occurs in a narrow gap between the two plates (usually referred to as rotor and stator). Blades affixed to a circular knife support ring mounted on the outer edge of the rotor cuts to the desired size. Moisture, feed screw speed and type of brass used for the extruder heads control the expansion and texture of the product.
Kurkure, Nik Naks, chataka pataka, Twisties, Bingo! Tedhe Medhe and many mor
The entire population of India loves chaat food. Chaat food is popular because of it tingling taste. Assorted items along with sweet, sour and hot sauces used according to a person's willingness. Thus it becomes special.
In chaat item Pani Puri has its own class.
Fully puffed to a ball shape deep fried pastries filed with minted and spiced, hot and sour and sweet chutney (sweet chutney is added if only wanted) also mashed boiled potatoes sprouted beans or boiled dried mutter with chaat masala is also added and then eaten, wholes purl at a time.
This item is specialty of uttar-pradesh (north India) but it sprayed quickly around country very quickly then around the world with Indian population.
In Delhi Pani Puri is known as golguppa.
In Kolkata it is popular as pichka.
In Gujarat they recognize it as pakodi.
Mumbai people's favorite name for this item is Pani Puri.
This pani puri making machine is also use for multipurpose also for farshi puri, khichiya papad , raw chapati, raw khakhara, farsi puri, mathi puri, sakkarpara, chat papadi, mathri, stick, puri, samosa (a triangular fried pastry containing spiced vegetables or meat.), nachos (a small piece of tortilla topped with melted cheese, peppers, etc. ), tortilla (a thin, flat maize pancake, typically eaten with a savory filling.) , dumpling, ravioli, pita bread, etc. This is prepared from maida, Pani Puri (gol gappa) making machine.
This Pani Puri plant for making of Pani Puri, being a semi- automatic plant, would involve processes right from the mixing of ingredients to collection of ready-to-fry Pani Puri at the collection end.
This machine would consist of heavy-duty stainless steel body with multi-purpose arms. Heavy-duty gears are providing to take the full load and to avoid damage to the mixer arms.
Sheeter consisting of a heavy- duty frame with gauging rollers driven by a motor with gearbox arrangement would be provided. The hopper would be of stainless steel with proper taper. The dough is smooth formed from the hopper in the form of a sheet and feed to the gauging rollers. The distance between the gauging rollers would be adjustable and this would depend on the desired thickness of the Pani Puri, khichiya papad, nachos, tortilla, mathri, mathi puri, raw khakhara. The rollers would be polytetrafluoroethylene (Teflon) coated (food-grade material). There would be an intermediate conveyor to feed the dough sheet to the cutting plant. The conveyor belt would be of food-grade material.
A rotary cutting is would be fitted on a roller for smooth and accurate cutting pani-puri as per the desired size. There would be a provision for shifting the generated Pani Puri scrap back to the hopper.
