Filling Machines

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Automatic Liquid Filling Machine

Application & Process :

Automatic Volumetric Liquid Bottle Filling Machineworks on volumetric principle with syringe & piston & nozzle. It is used to fill liquid in bottle in pharmacy, food, dairy, agro chemicals and Beverages industries.

The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor, Drives unit with syringe & piston, Reciprocating Nozzle with self-centering devices & No container No filling system arrangement is standard features of the machine. The main drive of the machine and conveyor drive consist of gear motor with synchronized variable drive.

Containers moving on S.S.304 Slat conveyor from turn table or washing machine, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. Liquid suck by syringe & piston assembly and fill in bottle through nozzle. Filling doze can be adjustable by eccentric drive block. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling.

Salient Features :

Designed as per cGMP - Current Good Manufacturing Practices compliance
All contact parts AISI 316 & non contact parts AISI 304.
Filling dose easily set by dosing block & pin.
No Container - No fill system to prevent spillage of material.
Rigid vibration free construction for trouble free performance.
+_1% filling accuracy on single dose.
Minimum change overtime, from one size to another container or fill size.
UHMW-PE guide profile for SS slat belt provides smooth noiseless & frictionless working.
Bottle stopper arrangement by Pneumatic system.
Synchronizes filling drive with conveying drive with VFD.
Drain tray around machine platform.
Drip tray under the conveyor.

Optional Features :

Flame proof Electricals.
Automatic chain washing system for conveyor belt.
In-built pre-inspection.
Acrylic cabinet.
Pre/post Nitrogen flushing arrangements.
Float tank (Holding tank) with or without stirrer.

Technical Specification :

Model	PLF-100	PLF-150	PLF-200
Output/Hour	2400 to 6000*	3600 to 9000*	5000 to 12000*
Direction of Movement	Left to Right
No. of Head/Syringe	4 Nos.	6 Nos.	8 Nos.
Fill Size**	5 ml to 1000 ml
Power** Consumption	Main Machine	1 HP / 415 Volts / 50 Hz.	1.5 HP / 415 Volts / 50Hz.
	Conveyor	0.5 HP / 415 Volts / 50Hz.
Height of Conveyor	800 mm to 850 mm adjustable

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Automatic Tube Filling Machine PTFS-45

Application & Process :

Tube Filling Machine is an used for fills of ointment, cream, tooth paste, gel and semi solid materials in aluminum or in plastic tube and sealing of the tube. Application of the machine is in pharmaceuticals, cosmetics, foods, adhesive, paint, chemicals and others industries.

Tube filling and sealing machine is designed with filling and sealing process to be completely untouched and single machine process. The unit comes in various batch capabilities to handle a large range of tube sizes and shape by change of parts. Tube filling machine is equipped with high accuracy filling systems, provides clean and accurate filling at optimum speed providing high quality and product.

Automatic tube filling machines have automatic tube in feed in holding cups and then fills, seals and ejected to discharge hopper. Filling volume can be easily adjustable as per desire weight and there are sealing option for aluminum tube by folding & crimping device and PVC tube seal by thermo heat sealing device. After sealing of tube then coding can be do on sealing area by coding device. Before filling tubes are to be clean by compressed air for removes of dust.

Salient Features :

Designed as per cGMP - Current Good Manufacturing Practices compliance
All contact parts AISI 316 & non contact parts AISI 304.
Completely fully automatic operations for in feed of tube, filling, sealing & discharge.
Simple Mechanism & Operator Friendly Machine.
Auto feeding device to load tube in the cups.
NO TUBE-NO FILL device.
Charging Hopper is provided with jackets for heating and agitator assembly./li>
Cup holder is made from nylon materials.
Filling change parts for (1) 1 to 5 ml. (2) 10 to 50 ml (3) 50 to 100 ml.
Air blow system for tube cleaning.
Synchronize variable speed drive for rotary head and filling head.
Folding & Coding at Individual Station.