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PRISM PHARMA MACHINERY
location Vatva, Ahmedabad, Gujarat

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Packaging Machine

We offer a complete product range of PVC FORMING Blister Packing Machine, Alu Alu Backing Machine, Strip Packing Machine, Blister Packing Machine and Automatic Blister Packing Machine

PVC FORMING Blister Packing Machine

PVC FORMING Blister Packing Machine
  • Compressed Air : 11 CFM dry air at a Pressure of 6 Kg/Cm2
  • Water Cooler : 120 Liters / Hr. Inlet pressure = 2.5 bar (Max) Water outlet Temp. = 15 ± 2° C
  • Connected Load : 6.5 KW
Blister Packing Machine

Model-EXCEL-44- GMP MODEL ALU -ALU & ALU-PVC FORMING

Application & Process :

PRISM has wide range of high precision automaticBlister Packing Machines. AII machines are manufactured under stringent quality control process to ensure years of trouble free production. Special design of machine ensures total synchronization of timings between sealing of ALU -ALU & ALU- PVC base web.

Salient Features :

  • Packing Speed : 40 Cycle/min for Thermo-Forming, 35 Cycle/min for Cold-Forming
  • Feeding System : Auto feeding system by PLC Logic with pneumatic Combination.
  • Servo Drive Indexing : Servo web indexing by rigid PLC Logic.
  • Operator Interface : User friendly MMI touch screen (Man machine interface)
  • Pneumatic Operations : Festo make for fast response, oil free, minimum wear and tear, easy maintenance and universal Availability of bought outs.

Packaging Materials :

  • Base Material : ALU-ALU/ PVC/PVC-PVDC/ACCLAR/TRIPLEX/PP
  • Lading Material : Aluminum with Heat Sealable Lacquer Coating.

Utilities Requirement :

  • Compressed Air : 11 CFM dry air at a Pressure of 6 Kg/Cm2
  • Water Cooler : 120 Liters / Hr. Inlet pressure = 2.5 bar (Max) Water outlet Temp. = 15 2 C
  • Connected Load : 6.5 KW
  • Electrical Power : 220/380/415 V 10%, 3 Phase, AC, 50/60 Hz 2 Hz (4 Wire).
  • Earthing Cable : Copper, 2.5 mm2 (Minimum)

Technical Specification :

DISCRIPTION COLD FORMING 
ALU-ALU 		THERMO FOMRING 
(WHEN FITTED)
Base Film Width Alu. Foil 220 mm PVC Film 220 mm
Film Thickness mm Alu. 0.13-0.15 PVC 0.25 - 0.40 mm
Reel Dia. Alu. 440 mm PVC 440 mm
Sealing Foil Thick 0.02 - 0.03 mm 0.02 - 0.03 mm
Sealing Foil Width 220 mm 220 mm
Sealing Foil Dia. 250 mm 250 mm
Pack Length 212 mm 212 mm
Pack Width 140 mm 140 mm
Forming Depth 10 mm 12 mm
Cycle Speed/Output 35 Cycles/Min. 40 Cycles/Min.
Overall Dimensions (Approx.) mm L 4100 x W 1600 x H 1900 mm L 4100 x W 1600 x H 1900 mm
Net Weight (Approx.) 1800 Kg. 1800 Kg.  


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Alu Alu Backing Machine

Alu Alu Backing Machine
  • Water Cooler 80 Liters
  • Connected Load 4.5 KW
  • Earthing Cable Copper, 2.5 mm2 (Minimum)
Special design of machine ensures total synchronization of timings between sealing of ALU -ALU & ALU- PVC base web.Salient Features: Packing Speed : 30 Cyclemin for Thermo-Forming, 30 Cyclemin for Cold-FormingFeeding System : Auto feeding system by PLC Logic with pneumatic Combination. (For critical products)Servo Drive Indexing: Servo web indexing by rigid PLC Logic.Operator Interface: User friendly MMI touch screen (Man machine interface)Pneumatic Operations: Festo make for fast response, oil free, minimum wear and tear, easy maintenance and universal Availability of bought outs.
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Strip Packing Machine

Strip Packing Machine
Strip Packing Machine

Application & Process :

Strip packingthe versatile design of the machine makes it eminently adaptable for packaging a variety of products like pharmaceuticals Uncoated and coated tablets, soft gelatin capsules, hard gelatin capsules, confectionery products, chewing gums, toffees, Buttons, pins, ball bearings, rubber and plastic products, electronic components, ball-pen refills and many more.

Strip Packing machinesare designed to handle a wide range of products with utmost precision and speed upto 2400 units per minute. The products from the hopper passes through a stainless steel feeding system and goes to sealing roller cavities where laminated foils, drawn from two rollers, packs and seals the products in a continuous strip. The strip then passes through vertical and horizontal cutter assemblies to deliver the desired sizes of strip packages.

Salient Features :

  • Completely fully automatic liquid / oral manufacturing plant with fully automatic operations and designed as per cGMP - Current Good Manufacturing Practices compliance
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Available in different models of 2, 4, 6, 8, 10 and 12 Tract, capacity from 400 to 3000 tablet minimum with maximum sealing width of 250 mm.
  • Standardized, quickly interchangeable parts.
  • Compact steel fabricated body with adequate inspection windows.
  • Adjustable foil cutting and slitting device. Noiseless, trouble-free smooth operation.
  • Vibratory feed control for higher output.
  • Cavity shape and knurl design of choice.
  • Cartridge type heaters and thermostatic temperature control suitable for all types of packing materials.
  • Ensures air tight leak-proof packing.
  • Suitable for most heat sealable foils like Paper Poly, Aluminum Poly, Cello Poly, Cellophane, and Glassine Poly.

Optional Features :

  • Performing rollers to pack coated tablets, capsules and caplets for economy of packing material.
  • Conveyer belt as per requirement.
  • Disc feeding system for odd shaped products.
  • Electric temperature control system with indicator to read foil sealing temperature while machine in use.
  • Strip counter and Batch coding attachment.
  • Pusher mechanism for feed chute.
  • Flame proof Electricals.

Safety Features :

  • Protective Grill in front.

Technical Specification :            
Model Cap. Per / Min Heating Load Foil with Core Dia Drive Motor Overall Dimension Net Weight (Apr)
PSPM 2 V 400-600 1000W 70-75 and OD. 250-300 mm 0.5 HP, 1440 RMP 3 PH, 415 V. Ac 1050 mm L, 850mm W, 1900 mm H 450 Kg
PSPM 2 V 800-1200 1500W 70-75 and OD. 250-300 mm 0.5 HP, 1440 RMP, 3 PH, 415 V. Ac 1050 mm L, 850mm W, 1900 mm H 450 Kg
PSPM 6 V 1200-1800 2000W 70-75 and OD. 250-300 mm 0.5 HP, 1440 RMP, 3 PH, 415 V. Ac 1050 mm L, 850mm W, 1900 mm H 450 Kg
PSPM 8 V 1800-2400 2000W 70-75 and OD. 250-300 mm 0.5 HP, 1440 RMP, 3 PH, 415 V. Ac 1050 mm L, 850mm W, 1900 mm H 450 Kg
             
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Blister Packing Machine

Blister Packing Machine
Blister Packing Machine - Alu / PVC

Application & Process :

AutomaticBlister Packing Machinesare ideal tools for the pharmaceutical industry for the packing of Oral tablets, capsules, hard and soft gelatin and ampoules. AII machines are manufactured under stringent quality control process to ensure years of trouble free production. Special design of machine ensures total synchronization of timings between sealing of Aluminum foil and PVC base web. The machine works on the flat forming & rotary sealing principle for delivering higher outputs.

PVC base film web is drawn off from a reel and fed into the blister forming unit where blisters are continuously formed. The web is then led to the sealing unit over a guide track. Over the guide track, the product is filled into the blisters by suitable automatic filling unit before the web enters the sealing unit Aluminum foil is drawn off from a separate reel and is fed to the sealing unit where it is sealed with the base web, thus enclosing the product hermetically. The filled and sealed web is then fed by an indexing mechanism into the pack punch unit where the packs are separated from the web. The web trim is sheared off to allow collection. The blister pack may either be collected in bins or may be conveyed over a belt for further handling. The machine could be linked to a cartoner.

Salient Features :

  • Completely fully automatic operations and designed as per cGMP - Current Good Manufacturing Practices compliance
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Fully automatic cold forming blister pack machine.
  • Capacity Max. 100 stroke per minute for round Shape & Average 70 stroke per minute for Oblong shape.
  • Micro Adjustment-Feeding System Mounting Assembly
  • Universal Batch Code Printing unit
  • One Set Of Change Parts inclusive Of
    • Blister Forming Roller.
    • Counter Sealing Roller , Inclined Feeding channel
    • Guide Track
    • Punching Tool With main Change Gears & BCP Gears
    • Universal Non fill Detection Unit
  • The operating cycle will be 30 Cycles/min for Cold Forming of this machine and its completely automatic and the use of continuous motion principle permits high speed and efficient packaging production
  • The blister forming die is cooled by an integral water cooling unit (Chilled water unit) for the machine and is maintained at a correct operating temperature
  • Auto feeding system by PLC Logic with pneumatic combination (For critical products).
  • Servo web indexing by rigid PLC Logic.

Optional Features :

  • Inspection system of missing tablets could be incorporated to eliminate manual labor.
  • Batch code embossing.
  • Printing registration control unit.
  • Organic Acrylic Guard

Technical Specification :

Model PPMB 150 PPMB 240
Size (Max.) (mm)    
Width 128 225
Thickness 0.2 to 0.3 0.2 to 0.3
Film reel dia. 440 440
Forming Area (mm)    
Minimum 110 x 25 210 x 25
Maximum 110 x 96 210 x 132
Pack Length (mm) 120 217
Pack Width (mm) 102 140
Forming Depth (mm) 12 12
Electric Consumption 4.5 kw 8 kw
Power requirement 3 Ph , 415 V, 50 Hz 3 Ph , 415 V, 50 Hz
Dimension (mm)    
Length 2450 3020
Width 800 865
Height 2000 2130
Appr. Case Dimension(mm) 2200x1800x1200 2200x1800x1200
Appr. Net Weight 1100 Kgs 1500 Kgs
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Automatic Blister Packing Machine

Automatic Blister Packing Machine
  • Width 128, 225
  • Thickness 0.2 to 0.3
  • Film reel dia. 440
  • Minimum 110 x 25
Automatic Blister Packing Machines are ideal tools for the pharmaceutical industry for the packing of Oral tablets, capsules, hard and soft gelatin and ampoules. AII machines are manufactured under stringent quality control process to ensure years of trouble free production. Special design of machine ensures total synchronization of timings between sealing of Aluminum foil and PVC base web. The machine works on the flat forming & rotary sealing principle for delivering higher outputs.
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