Priyal Propack

MIDC Industrial Area, Navi Mumbai, Maharashtra

Product Description

Automatic Capsule Filling Machine

• Priyal Propack 's Semi Automatic Capsule Filling Machines are designed to meet the high-speed, precision-driven requirements of modern pharmaceutical and nutraceutical industries. Engineered with advanced technology, these machines ensure accurate dosing and consistent capsule filling across a wide range of powder, granule, and pellet formulations.
• Our machines offer fully automatic operation, integrating capsule separation, powder filling, rejoining, and ejection processes in a seamless cycle. Built with GMP-compliant stainless steel and robust components, they are ideal for medium to high-volume production, ensuring efficiency, safety, and minimal downtime.

Key Information:

• Capacity (Capsules/hr): CF25T is ideal for pilot-scale batches at 25, 000 capsules/hr; CF40T suits medium-scale production at 40, 000 capsules/hr; CF90T delivers high output at 90, 000 capsules/hr for powders and 80, 000 for pellets, catering to large-scale manufacturing.
• Capsule Sizes Supported: All models support a wide range of capsule sizes, ensuring flexibility for various pharmaceutical formulations.
• Filling Type: Supports multiple filling materials; CF25T and CF40T handle powders, granules, and pellets, while CF90T additionally supports tablets, offering versatility.
• Motor Power (HP): 3-phase 440V, 50 Hz motors; power increases with capacity to ensure efficient operation.
• Material of Construction: GMP-compliant, with SS 316L for contact parts and SS 304 for non-contact parts.

Operational Features:

• CF25T: Compact design, PLC-based HMI, partial filling capability (up to 25 mg), swift capsule size changeover.
• CF40T: Robust design, automated dosing with dosator system, supports capsule-based dry powder inhalation (cDPI) formulations.
• CF90T: High-speed tamping process, auto weight-checking integration, easy-to-operate touch screen, supports combination fills (e.g., powder + pellets).
• Applications: Suitable for pharmaceuticals, nutraceuticals, and health supplements, ensuring precise dosing and high output.
• Compliance and Safety: CE-certified, with safety interlocks, dust-tight design, and overload protection.
• Customization Options: Available with capsule loaders, vacuum dust collection, online check-weighers, and integration with polishing or metal detection equipment.

Product Description

Automatic Capsule Filling Machine

• Priyal Propack 's Automatic Capsule Filling Machines are designed to meet the high-speed, precision-driven requirements of modern pharmaceutical and nutraceutical industries. Engineered with advanced technology, these machines ensure accurate dosing and consistent capsule filling across a wide range of powder, granule, and pellet formulations.
• Our machines offer fully automatic operation, integrating capsule separation, powder filling, rejoining, and ejection processes in a seamless cycle. Built with GMP-compliant stainless steel and robust components, they are ideal for medium to high-volume production, ensuring efficiency, safety, and minimal downtime.

Key Information:

• Capacity (Capsules/hr): CF25T is ideal for pilot-scale batches at 25, 000 capsules/hr; CF40T suits medium-scale production at 40, 000 capsules/hr; CF90T delivers high output at 90, 000 capsules/hr for powders and 80, 000 for pellets, catering to large-scale manufacturing.
• Capsule Sizes Supported: All models support a wide range of capsule sizes, ensuring flexibility for various pharmaceutical formulations.
• Filling Type: Supports multiple filling materials; CF25T and CF40T handle powders, granules, and pellets, while CF90T additionally supports tablets, offering versatility.
• Motor Power (HP): 3-phase 440V, 50 Hz motors; power increases with capacity to ensure efficient operation.
• Material of Construction: GMP-compliant, with SS 316L for contact parts and SS 304 for non-contact parts.
 

Operational Features:

• CF25T: Compact design, PLC-based HMI, partial filling capability (up to 25 mg), swift capsule size changeover.
• CF40T: Robust design, automated dosing with dosator system, supports capsule-based dry powder inhalation (cDPI) formulations.
• CF90T: High-speed tamping process, auto weight-checking integration, easy-to-operate touch screen, supports combination fills (e.g., powder + pellets).
• Applications: Suitable for pharmaceuticals, nutraceuticals, and health supplements, ensuring precise dosing and high output.
• Compliance and Safety: CE-certified, with safety interlocks, dust-tight design, and overload protection.
• Customization Options: Available with capsule loaders, vacuum dust collection, online check-weighers, and integration with polishing or metal detection equipment.

Product Description

• Manual Capsule Filling Machine
• The PP-MCF-300 Manual Capsule Filling Machine with Capsule Loader is a table-top, hand-operated machine designed for pilot and production batch requirements in pharmaceutical settings. Featuring 300 holes in a 25 x 12 combination, this machine is constructed with high-grade stainless steel (SS 304/316) to meet cGMP standards, ensuring durability and hygiene. It is capable of filling capsule sizes 00 to 5 (hard gelatin, HPMC, and vegetarian capsules) with powders, pellets, granules, or tablets, using interchangeable parts for size adjustments. The machine’s precision-machined components and skilled assembly ensure reliable performance, while its design allows for easy dismantling and cleaning. The included manual capsule loader significantly enhances productivity by loading 300 capsules onto the tray in just 30-60 seconds, compared to 5-6 minutes manually. This machine is widely used in R&D laboratories, research institutions, herbal and nutraceutical preparations, Unani and Ayurvedic medicine production, and pilot batch manufacturing.

Key Notes:

• Hole Count: Equipped with 300 holes in a 25 x 12 configuration, ideal for small to medium-scale production, R&D labs, and pilot batches.
• Production Capacity (Capsules/Hr): Achieves up to 6, 000 capsules/hr, depending on operator efficiency and the use of the capsule loader, which boosts output by reducing loading time.
• Capsule Size Range: Supports capsule sizes 00 to 5, accommodating hard gelatin, HPMC, and vegetarian capsules for diverse formulations.
• Capsule Loader Speed (Seconds/Tray): The manual capsule loader orients and loads 300 capsules in 30-60 seconds, streamlining the process and enhancing production speed.
• Material of Construction: Fully GMP-compliant, with SS 316L for contact parts (loading tray, powder tray, tamper) and SS 304 for non-contact parts (frame, base); non-contact parts may feature hard chrome plating for added durability.

Operational Features:

• Manual Capsule Filler: Includes a loading tray, powder tray, tamper, and locking lever; capsules are placed on the tray, separated (caps lifted off bodies), filled with material, compressed using the tamper, and locked in one step.
• Capsule Loader: A manual, electricity-free device that uses a shaking mechanism to orient and load capsules onto the filling tray, significantly reducing manual effort.
• Filling Process: Capsules are loaded, separated, filled with powder/granules/pellets, compressed for uniform fill weights, and locked using the locking plate; the process ensures minimal spillage with the included powder tray.
• Ease of Use: Designed for semi-skilled operators; tool-free disassembly facilitates quick cleaning and changeover between capsule sizes.
• Applications: Suitable for filling capsules in pharmaceutical, nutraceutical, herbal, Unani, Ayurvedic, biotech, health supplement, food product, and cosmetic industries, particularly for R&D, clinical trials, and small-scale production.
• Compliance and Safety: Adheres to cGMP and FDA standards, with a fully washable design and non-corrosive materials for long-term reliability.

Customization Options:

• Interchangeable parts for capsule sizes 00 to 5 (additional sets available).
• Available in Standard Model (SS 304 with hard chrome-plated base) or GMP Model (fully SS 304/316).
• Optional tablet filling attachment for filling tablets into capsules.
• Production capacity varies based on operator proficiency, capsule size, and filling material properties.

• Elevate Your Capsule Production – Contact Priyal Propack for Your Manual Capsule Filling Machine Today!