Our Product / Services
Our product range contains a wide range of Semi Automatic Lug Cap Sealing Machine, Cap Assembly Machine, Automatic Crown Capping Machine and Automatic Lug Capping Machine
The Semi-Automatic Lug Cap Sealing System consists of a main structure, adjustable height, cap sealing head, bottle holding unit & mains ON/OFF.
Cap Assembly Machine
Harikrushna Machines Pvt. Ltd. (HMPL) provides a Cap Assembly Machine that combines high-speed automation with mechanical reliability. We customize these machines to meet customer needs, assembling 30 to 40 caps per minute.
Cap Assembly Machine - How does it work?
A Cap Assembly Machine automates the cap assembly process with 30 to 40 caps assembled per minute output speed. This machine assembles three caps into one. It first adds a green cap, then a red cap, and finally a transparent cap. A cap elevator continuously supplies caps from the rotary bowl to all three individual cap heads. This system efficiently handles high-volume production, ensuring a consistent cap assembly process to meet various packaging requirements. HMPL's Machine combines high-speed automation with mechanical reliability. We made a Custom Cap Assembly Machine per our customer's requirements.
Custom Assembly Machine Manufacturer in India
At Harikrushna Machines Pvt. Ltd., we understand the product packaging demands of the industry and deliver Custom Assembly machines to set new standards. Harikrushna Machines is a trusted packaging partner for many startups and small, medium and large-level enterprises. Our passionate engineering team researches and develops packaging solutions tailored to meet customer needs and market demands. We provide the latest packaging innovations, ensuring our clients excel in a competitive market with reliable after-sales service. Harikrushna Machines Pvt. Ltd. (HMPL) is an ISO 9001:2015 & CE-certified specialized packaging machinery manufacturer and exporter with 24+ years of experience. We are the leading Cap Assembly Machine Manufacturer in India. We have completed over 12, 500 machine installations in more than 60 countries. Our specialized packaging machines serve a range of vertical industries, including pharmaceuticals, dairy, food, beverages, edible oil, distillery, cosmetics, lube oil, household cleaning products, paints and chemicals, pesticides, and other related sectors.
Crown capping machines securely crimp aluminium caps onto glass bottles with up to 120 bottles per minute output speed. Automatic Crown Cap Sealing Machine models start from single, four, six and eight-head or more per customer requirements. Our Crown Capping Machine suits various industries, including dairy, pharmaceutical, beverage, and chemical, for small and large production batches. The Automatic Crown Cap Sealing System consists of a main structure, product transmission belt, Safety acrylic cover (OPTIONAL), star plate & guide, single nos. of crown cap sealing head, Vibratory Bowl, cap delivery chute, electrical panel, pneumatic components, motor, sensors, AC drive & mains ON/OFF.Filled bottles move along the conveyor belt and enter the in-feed star wheel via the in-feed worm. As they pass through the star wheel, they pick up caps from the delivery chute separately. Descending rotary sealing heads apply the desired pressure to the bottlenecks. A rotating scramble positions the caps accurately, sealing them in a programmed roll-in fashion. When the chute fills with caps, the rotating unscramble drive disengages to prevent cap damage. After that, The rotating sealing head activates the sealing roller, with a sealing cam facilitating the movement of the sealing and threading rollers. Finally, a star wheel discharges the sealed bottles onto the conveyor.
Crown Cap Sealing Machine Manufacturer & Exporter in IndiaHarikrushna Machines Pvt. Ltd. (HMPL) is an ISO 9001:2015 & CE-certified Automatic Crown Capping Machine manufacturer and exporter in Ahmedabad, Gujarat, India. With over 25 years of experience in
MODEL
| # | Model | Head | Output Speed |
| 1 | HMPL-CCM-1 | 1 | 30 to 40 BPM |
| 2 | HMPL-CCM-4 | 4 | 40 to 60 BPM |
| 3 | HMPL-CCM-6 | 6 | 60 to 80 BPM |
| 4 | HMPL-CCM-8 | 8 | 80 to 100 BPM |
| 5 | HMPL-CCM-10 | 10 | 100 to 120 BPM |
Key Features
Operations
The filled bottles are moved on the conveyor belt and fed into an in-feed star wheel. While moving in-feed star wheel, bottles pick up crowns one by one from the delivery chute & at last go for the final sealing Head. The pressing & sealing is done in a programmed roll-on-manner, accurate positioned of the crown is done mechanically using a rotating unscramble, to direct the crown correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The pressing & sealing take place due to the rotating sealing head and transfer movement of sealing rollers due to the sealing cam. The sealed bottles are discharged by the existing star wheel on the conveyor.
Technical Data
| Model | HMPL-CCM-1 |
| Bottle Size | 10 ml to 1000 ml |
| Bottle Neck Size | Specify by Customer |
| Bottle MOC | Glass Bottles |
| Crown Cap Size | Specify by Customer |
| Cap Feeding System | Vibratory Bowl with Chute Suitable Cap |
| Capping Head Type | Crown Cap |
| Output Speed | 30 to 40 Bottles/Minute (Depending on cap and product size) |
| Direction of Movement | Left to Right |
| No. of Sealing Head | 1 No. |
| Power Supply | 1 HP / Three Phase / 440 V AC / 50 Hz |
| Main Motor & Gear Box | Automotive Make |
| Main Motor | AC Drive Delta Make |
| Air Consumption | 6 to 8 Kg/Cm2 |
| Height of Conveyor | 850 ± 50 mm Adjustable |
| Net Weight | Approx. 350 Kg |
| Change Parts Required | (A) Bottle: Star Wheel, Back guide.
(B) Cap: Vibratory bowl, Delivery chute & Die. |
The Semi-Automatic Lug Cap Sealing System consists of a main structure, adjustable height, cap sealing head, bottle holding unit & mains ON/OFF.
Key Features
Operations
The operator loads the filled bottle with the cap on the machine manually. The descending rotary sealing heads come down and hold the bottle’s neck with the desired pressure. The sealing of the caps is done by the rotary sealing head with perfect operation of threading. The operator will pick up the sealed bottle manually. Here, the speed depends on the skill of the operator as the loading and unloading are done manually.
Technical Data
| Bottle Shape & MOC | Round Glass Bottles |
|---|---|
| Bottle Filling Volume | 30 ml to 450 ml |
| Cap Size | 25 mm OR 28 mm |
| Capping Head Type | Crown Cap |
| Output Speed | Up to 20 Bottles/Minute (Depending on cap, product size, manual loading & unloading) |
| No. of Sealing Head | 1 Nos. |
| Power Supply | Single Phase / 230 V AC / 50 Hz |
| Net Weight Approx. | 150 Kg |
| Dimension Approx. | 440 mm L x 670 mm W x 1300 ± 50 mm H |
| Change Parts Required | (A) Bottle: Holder (B) Cap: Cap Die |